Piping & Mechanical Engineering

1 – P&ID DEVELOPMENT

Input & Data Collection

Process Flow Diagrams (PFD)

Piping & Instrumentation Diagrams (P&ID)

2 – PIPING LAYOUT & PLOT PLANS

Development of Plot Plans and Equipment Layouts

Pipe Routing and Support Design

Space Management and Clash Detection

3 – 3D MODELING & GA DRAWINGS

3D Modeling of Piping Systems

Generation of General Arrangement (GA) Drawings

Integration with Structural and Mechanical Systems

4 – ISOMETRICS & FABRICATION

Development of Isometric Drawings for Fabrication

Spool Drawings for Construction

Material Cutting Lists

5 – MATERIAL TAKE-OFF (MTO)

Accurate MTO Documentation

Bill of Materials for Procurement

Material Specifications and Standards

6 – PIPE STRESS CALCULATION & ANALYSIS

CAESAR II Stress Analysis Reports:

Analysis of thermal expansion, contraction, and movement

Stress compliance with ASME B31.3 and API standards

Flexibility and support optimization for safe operation

Evaluation of sustained, equipment, and occasional loads

Calculation of expansion, displacement, and anchor loads

Support Optimization and Load Distribution:

Design of spring hangers, variable and constant supports

7 – MECHANICAL EQUIPMENT DESIGN & SELECTION

Pumps, Compressors, and Valves:

Sizing, selection, and design according to process requirements

Compliance with API, ASME, and ISO standards

8 – TENDER & BUDGET ESTIMATION

Technical Specifications and Documentation

Project Cost Estimation

Tender Preparation and Submission